New Upper Body Bionic Suit Uses Air to Lift Loads of 50 Kilograms

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Student lifts bags of rice with University of Tokyo’s bionic suit at CEATEC 2012.

The University of Tokyo’s latest robot suit can help humans lift heavy loads using naught but air. How exactly? Instead of complex, heavy electronic actuators, the suit uses simpler pneumatic artificial muscles (PAMs). These rubber bladders contract when filled with air, mimicking human muscles, to lift weights upward of 50 kg.

At just 9 kg, build team leader Hiroshi Kobayashi says the suit’s, “power-to-weight ratio is 400 times greater than motor-driven suits.” That’s pretty impressive! A lighter rig requires less power, potentially allowing the suit to outlast its rivals in the field.

Further, the suit’s novel approach may bring down the cost. The team hopes to make their exoskeleton commercially available next year for under $200 a month. Compare that to the Ekso bionic legs’ $140,000 up front cost and $10,000 annual servicing fee. Or HAL’s $1,500 a month rental price tag.

The suit is promising to be sure, but in watching the demos, you might notice a few drawbacks to the current configuration.

A pretty simple looking rig.

First, it’s tethered—the suit needs to be plugged in, limiting its range and maneuverability. Now, undoubtedly, a battery pack would solve that issue. And simply. But that the suit is still tethered seems to indicate it is yet earlier in the design process than a release date of next year would suggest.

Another awkward item. The device’s pneumatic muscles must be actuated manually—currently a button is held and pressed by one of the students. Compare this method to Japanese rival Cyberdyne’s HAL exoskeleton that senses motor neuron impulses through the skin to anticipate motion.

Finally, the suit is intended for lifting heavy loads yet provides limited support for the user’s legs. In the video, a test subject notes his arms and back feel fine—but his legs feel the full weight. Minimal leg support limits where and for how long loads can be carried.

See the suit in action here:

These design flaws don’t mean the team will never get there—merely that a touch of skepticism about a commercial release next year might be warranted.The prototype was first demonstrated in 2009 with an expected commercial release in 2010.

Since then, it appears some moderate improvements have been made—heavier duty materials, a slick new paint job, and casing for the air bladders. But the general functionality remains the same. Still lifting 50 kilograms. Still controlled manually by button. The suit no longer looks like a prototype, but it appears to be on the slow track to full commercial readiness.

Regardless of how soon the suit goes into production, the PAMs are an interesting innovation. Combined with other advanced features in suits like Hulc, HAL, XOS 2, or Ekso, might we see lighter, less power hungry suits in the future? Hopefully. Sometimes an innovative idea is perfectly executed by the inventor, sometimes it is best combined with other inventions.(Or as, we pointed out back in 2009, this technology might simply serve a different demographic.)

Either way, consider the progress in bionics over the last few years: We have working bionic hands, bionic arms, bionic legs (multiple versions: here, here, and here), and full-body bionic suits (here, here, and here). Even thought-controlled bionics!

To say things are moving quickly is a bit of an understatement. Ultimately, we might all have an exoskeleton hanging next to our rain coat in the closet. What? It’s possible!

Discussion — 2 Responses

  • Mary Glotzbach May 7, 2013 on 9:03 am

    Jason, I have a passion for finding an alternative to wheel chairs for our aging population. Please keep me up to date on any progress being made in the development of these products. Do you have a convention that you would recommend that I attend to see the latest in bionic technology.

    • Jason Dorrier Mary Glotzbach May 8, 2013 on 12:22 pm

      Hi Mary! I don’t have any particular convention to recommend, but I can say we’ll keep covering bionic tech whenever we see something new and intriguing. The costs are coming down a bit and the capability continues to improve. As you say, there’s great potential for helping disabled or elderly folks rediscover their freedom. So, stay tuned!